Back Pressure Regulator vs Pressure Reducing Regulator: What's the Difference?

In oil and gas production applications, it can be hard to tell the difference between a back pressure regulator and a pressure reducing regulator. 


How To Identify a Back Pressure Regulator 

1.1 Back Pressure Regulator Sense Line
Back Pressure Regulator Sense Line

While the bodies of the back pressure regulator and pressure reducing regulator look the same, the key to identifying yours is to locate the sense line. 

A Back Pressure Regulator is a type of control valve designed to hold pressure on production vessels and release pressure downstream when a set point is reached. 

This pressurizes the vessels so that the opening of a control valve or dump valve creates a pressure differential, causing the fluid to leave the vessel and go on the next destination in the process. 


Applications for Back Pressure Regulators include: 

  • Gas Sales Lines
  • Production Vessels (e.g., Separators, Heater Treaters or Free Water Knockouts)
  • Vent or Flare Lines
  • Sense Line on a Back Pressure Regulator 

Whichever type of regulator you have, your sense line will always be running to the pressure gauge. The sense line on a back pressure regulator will be coming from the upstream side of the valve, because you sense upstream pressure on a back pressure regulator.


How to Identify a Pressure Reducing Regulator 

1.2 Pressure Reducing Regulator Sense Line
Pressure Reducing Regulator Sense Line

While a Back Pressure Regulator holds pressure on a vessel, a Pressure Reducing Regulator is designed to precisely regulate the flow of gas. It creates and holds a downstream set point. 

As the name implies, the Pressure Reducing Regulator reduces upstream pressure, but allows it to flow through at a consistent, pre-determined rate. 


Applications for Pressure Reducing Regulators include: 

  • Suction Controllers on a Natural Gas Compressors
  • Recirculation Valves on Natural Gas Compressors
  • Supply Fuel or Instrument Gas on Production Equipment
  • Gas Meter Runs
  • Sense Line on a Pressure Reducing Regulator 

On a pressure reducing regulator, the sensing line coming into the pressure gauge will come from the downstream side of the valve.

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